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MTS FlexT
est® Models 40/60/100/200 Con
troller Hardware
T
echnical Support
T
echnical Support
12
1
2
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7
8
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343
344
MTS FlexTest
1
Models 40/60/100/200
1
Controller Hardware
1
Publication information
2
Contents
3
Before You Contact MTS
8
If You Contact MTS by Phone
9
Technical Support
10
Before You Begin
13
Conventions
14
Electronic manual
15
Safety Information
17
Name: Rich Baker
20
Date: 01 November 2007
20
Safety Circuits
21
Input/Output Verification
22
E-Stop Circuits
22
E-Stop Circuit Testing
23
Hardware Interlocks
24
Chapter 2
27
FlexTest Controller Overview
28
FlexTest 40 FlexTest 60
29
Transition Bus
30
Station A
30
Station B
30
Installation
31
Shorting Bar
37
Required
38
UPS System Requirements
43
Battery power
44
UPS power
45
DA Output
48
Model 494.04 Chassis Boards
50
Slot 3 - 494.40 I/O Carrier
51
Slot 2 - 494.40 I/O Carrier
51
Slot 1 - Processor Board
51
Slot 4-5
51
494.41 System I/O
51
494.41 System
56
E-Stop Box
56
ON = Normal
57
ON = HPU ON
57
494.41 System I/O Board
59
HPU E-Stop 2 signal
60
494.41 System Board
61
J43 Interlock
61
J49 Aux Pwr
62
100-240 VAC
63
50-60 Hz, 1-2 A
63
494.04 Chassis
65
D/A Output
65
Estop/Run
72
494.42 System
73
494.42 System Board
76
J28 (D9S)
76
Interlock
78
J54 Digital Input
80
J54 Dig In
80
J55 Digital Output
81
Note: A custom Y Cable
92
J29A J29B
94
J55 Dig Out
98
494.44 System
100
I/O Board
100
Load Frame
100
Controller capabilities
101
7654321A
102
ARAMETER SPECIFICATION
103
FlexTest 100
104
Digital Controller
104
9 8 7 6 5 4 3 2 1 B A
105
FlexTest 200
107
VME Bus (Front)
108
Transition Bus (Rear)
109
VME Bus Boards
113
VME Bus Board Overview
114
Board installation
115
Board removal
116
Processor Connections
118
Wago PLC
119
Board features
120
Shunt Calibration
122
Resistors (front panel)
122
Address Setting
122
Bridge Completion
122
Resistors
122
Model 494.43 Multibox Board
126
Master/dependent
130
Mezzanine Cards
133
About Mezzanine Cards
134
ODEL MEZZANINE CARD
135
UNCTION COMPATIBLE
135
RANSITION BOARDS
135
Mezzanine
139
Connector
139
I/O Carrier
139
4. Insert the mezzanine card
140
≤1% typical
146
SPECIFICATION
147
Full-bridge
148
Half-bridge
149
I/O Carrier Board
150
Transducer
150
Model 494.25 Single DUC Card
154
Hardware
155
Cable Grounding
156
Model 494.26 Dual DUC Card
157
PARAMETER SPECIFICATION
161
RJ-50 Pin Assignments
165
(front view)
165
Front-Panel
166
RJ-50 Connector
166
Compensation Card
168
Pin Assignments
174
Elastomer Adapter Box
175
Load Cell
175
Accelerometer
175
Model 494.40 I/O
177
Carrier Board
177
Transition
178
Card Cage
178
VME Card CageAnalog
178
494.46 8-Output D/A
180
Mezzanine Card
180
VME Card Cage
181
VME Card Cage Servovalves
182
Digital transducer
183
RJ-50 Connectors
191
JXA and JXB
191
RJ-50 Pin
192
Assignments
192
Temposonics G
193
Model 493.80
195
Encoder Interface Board
195
Quad Encoder
200
Transition Board
200
Counters I/O Carrier Board
200
G transducers)
203
TEDS Transducer ID Module
206
Chapter 5
207
Digital I/O Hardware Devices
208
Digital I/O Channels
209
Inputs Outputs
209
Model 493.31
213
DI/O Breakout Box
213
Breakout box
214
Model 493.72 board
214
493.31 DI/O Breakout Box
215
493.72 Digital I/O
215
Model 493.72
216
Digital I/O
216
Model 494.31
218
Model 493.72 Digital I/O
219
494.44 System Board
221
Output circuits
222
Input circuits
222
Inputs 1-4 use PWR 1
225
Inputs 5-8 use PWR 2
225
External
226
Power Supply
227
Electrical
228
Environmental
229
Dimensions
229
Output Pwr cable
233
Input Pwr cable
233
Model 494.31 DI/O
233
Breakout Box
233
Power Connections
234
Model 494.32 DI/O
235
Transition Boards
237
Model 493.73 Specifications
239
E-STOP IN
241
493.73 HPU Board
243
HPU Board
244
To calculate ramp rates
250
493.74 HSM Board
251
External Device
252
Run/Stop status
254
(all SSI or all non-SSI)
259
Mode Settings
260
Mode Settings for use with
260
J49 AUX PWR
261
J3A STA
261
J3B STA
261
J28A HSM
261
J28B HSM
261
Single two-stage valve
274
Dual two-stage valves
274
To 493.42
276
System I/O
276
Module (J25)
276
COMPATIBLE WITH JUMPERS
277
039-713-7XX
278
Converter box
279
Controller
280
Series 494 Cable Part Numbers
281
Series 494 Cable Connections
282
Chassis Troubleshooting
285
Service Connections
288
Chassis Maintenance
289
Six-Station Configurations
291
Eight-Station Configurations
292
Aero Multibox Systems
293
Aero Multibox Overview
294
Multibox Hardware
295
J8 Intlk In
296
J9 Intlk Out
296
J51 Box In
296
J52 Box Out
296
Chassis (box)
296
Multibox Processor Settings
301
(Master)
304
(Dependent)
304
Box 1 (Master)
305
Box 2 (Dependent)
305
Model 49x.43
307
Multibox Board
307
Processor
307
Gigabit Ethernet
308
Reboot the Controllers
315
OXES 1-6 BOXES 7-12
319
Define the VME Slot Locations
320
Configure Servo Valve Outputs
324
“Disabled.”
327
Model 793 Multibox Systems
331
Optional–Delete the
334
Multibox Configuration
338
Numerics
339
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