Mts Criterion Series 40 Manual do Utilizador Página 1

MTS Criterion™Series 40Test System Operation100-275-891 A be certain.

Warning:Warning notices indicate the presence of a hazard with a medium level of risk which, if ignored,can result in death, severe personal injury, o

2. In the Variable Type drop-down list, select Result.3. Use the up and down arrows on the right side of the Set Variable Order window to move YieldIn

7. Show additional statistical data and reorder as desired.You can also configure the fields in the statistical results panel to your liking.a) Add Mi

4. Click OK when complete. Maximum and Minimum appear in the statistical results panel.8. Add and configure views.You can show up to four views at a t

2. Accept the default name for the panel. The new chart appears in the four panel view.3. Right-click the new chart and select Configure Chart.4. In t

5. For X Array, select the check box, and select Extension in the corresponding drop-down list.6. In the Y Axis group Display Unit drop-down list, sel

Right-click the chart you just created and select Views > Switch to View > Variable-Column Tablefor Multiple Runs. The selected view appears.9.

b) In the Variable Table view, scroll down to Diameter and change the value from 9.525 mm to 9.000mm. Clicking anywhere else on the screen enters the

10. Once you have the display configured as desired, save the current display configuration .a) Click the Actions button and select Display > Save

b) The Default Layout appears.12. Generate a report for the selected test runs.a) Select Test Runs 1, 2, and 4, and then click the Generate a report f

13. Generate a report for all test runs.a) Click the Generate a report that includes all test run(s) button.A single Excel report file is generated fo

Electronic manual conventionsThis manual is available as an electronic document in the Portable Document File (PDF) format. It can beviewed on any com

14. Copy and paste data into another application.Data from the Results or Statistics panel can be copied to other applications including Microsoft Wor

Note: Hold down the Shift key while clicking to select multiple rows.b) Open the application into which you want to paste the data. For this example,

a) Select the desired test run. For this example, select Test Run 1, right-click the selected row, andthen select Export Raw Data.b) Select the desire

c) Find the file in the following directory: C:\MTS TestSuite\Data Files\.d) You can use Notepad to view the data.MTS Criterion™Series 40 | 113Reviewi

Best Practices for Other SystemConfigurations and TestsTopics:•Mount the Load Cell (Force Sensor)...

Mount the Load Cell (Force Sensor)If necessary, mount the load cell.1. Mount the load cell to the crosshead.Be sure to compare the length of the load

Mount the GripsA wide range of grips are available. The procedure that follows shows typical grip installation.Warning:Grips are heavy.Dropping the gr

2. Position the grip on the load frame adapter and insert the pin.3. Tighten the locknut using a spanner wrench.MTS Criterion 40 System Dual Workspace

Warning:Applying power can result in sudden crosshead motion.A moving crosshead can injure anyone in its path.Always clear the crosshead area before a

Upper and Lower Workspace Selection Buttons5. Enable the handset by pressing the Enable Handset button on the handset, so you have control of thesyste

Upper Workspace Load Cell Connection (Above the Crosshead)Lower Workspace Jumper Cable (Below the Crosshead)MTS Criterion™Series 40 | 121Best Practice

Lower Workspace Load Cell Connection8. Install the appropriate fixturing for your test specimen.9. Set the crosshead limit stops.a) Ensure that the cr

Location of Crosshead Limit StopsDescriptionItemLimit Rod1Upper Limit Stop2Lower Limit Stop3Limit Switch Actuator4Crosshead510. Install the specimen.C

MaintenanceTopics:•Routine Maintenance Overview Checklist...126MTS

Routine Maintenance Overview ChecklistRecommended ServiceAnnuallyWeeklyDailyCalendar Time Using 8 Hours Running Time Rateper Day2000408Running Time-Ho

AnnuallyWeeklyDailyCalendar Time Using 8 Hours Running Time Rateper DayMTSLubricate crosshead/ball screw (#2 white lithium grease).MTSLubricate guide

Removing MatsSome installation and maintenance situations may require you to remove the load frame mat covers inorder to access components within the

DescriptionItemLower Profile5Mat6Other serviceRegular inspection and service of the drive motor system and crosshead positioning components areneeded

SafetyTopics:•General Safety Practices...

TroubleshootingTopics:•Troubleshooting...

TroubleshootingThe following table describes some basic troubleshooting issues and possible fixes.Basic TroubleshootingSolutionsSymptomsTurn off the c

SolutionsSymptoms• For system interlocks (servo error, limits).• For system faults.MTS Criterion™Series 40 | 133Troubleshooting

DecommissioningTopics:•Decommissioning...

DecommissioningThe decommissioning process is performed when the system is going to be moved or taken out of service.Disassembly is required when perf

IndexAactuatorlimit switch 27adaptermounting 117analysis proceduredata 92application log 54autotagrules 96setting up 96Bbuttoncrosshead down 31crosshe

les (continued)template 48test procedure 48force sensor (load cell)dual workspace connections 120mounting 116formproblem submittal 8four panel view 1

Ssafetyenclosure 31, 59general practices 14operating practices 19orientation 58pre-operation practices 14sensorforce 28, 51softwarecontroller 46help 2

General Safety PracticesIf you have system related responsibilities (that is, if you are an operator, service engineer, or maintenanceperson), you sho

140Index

MTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within U.S. or Canada)Phone:952-937-4

Read all manualsStudy the contents of this manual and the other manuals provided with your system before attempting toperform any system function for

Know electrical hazardsWhen the system electrical power is turned on, minimize the potential for electrical shock hazards. Wearclothing and use tools

• Wear appropriate safety devices to protect your hearing. Escaping air or gas can create a noise levelthat can damage your hearing.• Ensure that all

(see the System Documentation CD). Particles present in the hydraulic fluid can cause erratic or poorsystem response.Protect accumulators from moving

Safety Practices While Operating the SystemWear appropriate personal protectionWear eye protection when you work with high-pressure hydraulic fluid, h

©2014 MTS Systems Corporation. All rights reserved.Trademark InformationMTS, FlexTest, RPC, and TestWare are registered trademarks and MTS Acumen, MTS

Do not disturb sensorsDo not bump, wiggle, adjust, disconnect, or otherwise disturb a sensor (such as an accelerometer orextensometer) or its connecti

Hazard Warning IconsThe following hazard warning icons indicate hazards that can result in personal injury or equipment damagewhen using the MTS Crite

DescriptionIconThe Waste Electrical and Electronic Equipment (WEEE) symbol means thatthe controller and its electronic parts must not be disposed of a

System IntroductionTopics:•About This Manual...

About This ManualThis manual is for operators of MTS Criterion Series 40 Systems. It describes the following for a typicalsystem:• Primary components•

System OverviewStation ComponentsDescriptionNameItemThe system computer provides the human/machineinterface. MTS TW software resides on thiscomputer.C

Load Frame OverviewThe load frame is essentially composed of a base, two columns, and moving crosshead. Most units havea single test space between the

Typical Criterion Series 40 Load Frame ComponentsDescriptionNameItemTest area found only on MTS Criterion Series 40 dualzone test space models.Upper T

DescriptionNameItemAllows leveling of the load frame.Leveling Foot13Anchor point for the lower grip.Base Adapter14Removable test surface.Mat15Test are

Warning:Unintended force can be applied to body parts, mounted specimens, grips and fixtures, orother objects in the crosshead's path.Unintended

Table of ContentsTechnical SupportHow to Get Technical Support...

HandsetMTS Criterion Series 40 systems have an interactive handset with control buttons, LED indicators, and atext display. The handset rests in a hol

DescriptionControl / Screen / LEDNumberMakes fine adjustment of the crosshead. Moving the wheeltowards the display moves the crosshead up; moving theT

Optional Safety EnclosureSoftware OverviewCommon WindowsWhen running tests, you can expect to perform many of the activities shown in the list below.

• Setting up meters• Installing an extensometerTest Activities• Selecting a template• Running the test• Entering variable values• Readying the load fr

Correct the condition, and then click the Clear Interlocks button to clear any interlocks.Positioning the CrossheadYou can position the crosshead usin

Installing an ExtensometerTWX requires that the extensometer have its setup, calibration, and verification parameters stored in aTEDS file. Use the Co

Running the TestThe buttons in the Test Controls panel allow you to run a test. Use the green arrow (Run the test) buttonto start a test.Entering Vari

Readying the Load Frame for the Next TestClick the Home button to return the crosshead to the 0.000 mm position.Comparing Test RunsSelect the Compare

Adding and Ordering Data FieldsRight-click anywhere in the results panel to show the Set Result Variables window. This window allowsyou to add fields

Displaying Additional Statistical DataThe statistical data shown in the Statistics Panel can be configured using the Configure Statistics window.Right

Overview...

Switching ViewsYou can show up to four views at a time. If more than four views have been created, you can switchbetween them by right-clicking a view

Adjusting Variables and Recalculating ResultsYou can adjust variables even after a test is run. To do so, enter the corrected value, and then press En

Saving Display ConfigurationsOnce you have the display configured the way you like it, you can save it so that you switch betweendisplays.Generating a

MTS Criterion™Series 40 | 43System Introduction

Key ConceptsTopics:•About This Chapter...

About This ChapterThis chapter, as well as the information in the Safety Chapter, contains information you should know beforeyou attempt to run tests

DescriptionItemAll MTS TestSuite Applications1MTS TW Express2It is important to understand that to run tests on your station, the only MTS TestSuite s

DescriptionFile TypeTest Template files are command files created with TW Elite for performingtests. Test Template files contain only test definition

DescriptionItemFeedback1Controlling Element2Controlled Element3Command4The controlling element is the computer, the MTS Insight controller, and the MT

Technical SupportHow to Get Technical SupportStart with your manualsThe manuals supplied by MTS provide most of the information you need to use and ma

3. The MTS Insight controller generates this command and sends it to the crosshead drive motor, whichmoves the crosshead.4. The load frame-mounted sen

Using the Emergency Stop ControlIf something unusual occurs that requires immediate action, use the Emergency Stop (E-Stop) control to:• Stop whatever

Typical Components in the Load TrainDescriptionNameItemMoves up or down to impart force on the specimen.Crosshead1Measures the force imparted on the s

Resolving Interlock and Error ConditionsResolving interlock and error conditions is a normal part of operating an MTS Criterion System. You typicallyi

The status panel can be very helpful in determining what is causing an interlock condition.Using the Application Log to Identify Error ConditionsThe M

Note: The Application Log is found in the lower right corner of the main TW screen. You may needto expand the bottom panel to see it.MTS Criterion™Ser

Running the Example Tension TestTopics:•Overview...

OverviewThis chapter describes how to run a typical tension test using the typical system described in the SystemIntroduction (p. 23). For information

Warning:Crush zones exist above and below the crosshead.Body parts can be crushed by the moving crosshead.Keep all body parts clear of the crush zones

When you have more than one MTS system, the system job number identifies your system. You can findyour job number in your order paperwork.Example syst

There is an interlock on the door that prevents running a test with the door open.• Equipment and software.It is important to read the System Introduc

3. Open the MTS TW Express application.MTS Criterion™Series 40 | 61Running the Example Tension Test

Click the TW icon on the desktop or select All Programs > MTS TestSuite > TW Express.4. Select the test.• If you will not be using an extensomet

Reset InterlocksYour MTS Criterion test system performs many self-checks when it is powered up. The interlock is alwaysset on initial startup. In addi

The status window appears. Tripped interlocks are indicated with red boxes. (The two interlock conditionsshown below are normal after startup.)2. Corr

Note:The limit stops are not intended to be the routine method to end every test.Warning:Moving the limit stop when the limit is tripped disables the

Use the same method as described in the previous step.Recover from a Tripped Travel LimitThis procedure is included as reference for times when you en

2. Use the Crosshead Up or Crosshead Down button to move the crosshead away from the limitstop.b) Use the handset to move the crosshead away from the

c) Once the crosshead is repositioned clear of the limit stop, move the limit stop to the desired positionon the load frame.Loosen the stop by turning

2. Use Step a or b together with c if necessary to move the crosshead to the desired location.a) Use the TWX crosshead controls to position the crossh

— Messaging applicationsIf You Contact MTS by PhoneA Call Center agent registers your call before connecting you with a technical support specialist.

c)If a travel limit stop prevents movement, see Recover from a Tripped Travel Limit (p. 66).Set Up the Load Meter for Specimen InstallationThis proced

For this example, select mm for the Crosshead meter. Right-click the Crosshead meter and select Unit> mm.3. Change the load Meter Type to Running M

Install the SpecimenWarning:Specimen installation requires working in the crush zone.Unexpected crosshead movement can cause injury or equipment damag

b) Insert the specimen.Ensure that the specimen is properly aligned to avoid introducing any side loading. Also ensure thatthe specimen has contact ac

3. Install the specimen in the lower grip.a) Open the lower grip.b) Lower the specimen in the lower grip using the handset or software crosshead contr

For control instructions, see Position the Crosshead (p. 68).c) Clamp the specimen.When the specimen is properly aligned, release the lever to clamp t

Install the Extensometer (Optional)This section requires use of a template that supports an extensometer such as the MTS EM Tension(Extensometer-Cross

2. Plug in the extensometer cable.Plug the rectangular end of the extensometer cable into the J9 port on the right side of the load frame.3. From the

The TEDS Devices window appears.4. Select the TEDS file for the extensometer you are using.Select the _Strain1 row, and then click Assign. The TEDS De

8. Make sure that the extensometer is completely closed.9. Zero the extensometer meter.Right-click the Extensometer meter and select Zero Signal.MTS C

• Record the name of the person who helped you.• Write down any specific instructions.After you callMTS logs and tracks all calls to ensure that you r

Set Up Meters for the Test1. Ensure that the forces that were imparted on the specimen during specimen installation are acceptable.For example, the pl

If Required, Resolve Resource ErrorsIf you do not have any resource errors, you can skip this step.Resource errors occur if the resources in the softw

3. Correct the mismatch between software and station resources.If necessary, contact MTS for technical assistance.82 | MTS Criterion™Series 40Running

Run the Test1. Run the test.a) Click the Green Arrow (Run) button.If you have used the handset, press the Handset Enable button on the handset to unlo

When the test run has completed, you are prompted to “Return to zero?”. Click No, as retracting thecrosshead could damage the specimen because of the

From the TWX main window, select File > Save.2. Click the button shown below to generate a report for the selected test run(s).An Excel report appe

86 | MTS Criterion™Series 40Running the Example Tension Test

Remove the SpecimenWarning:Using the handset allows crosshead movement while the operator is near the crush zone.Body parts can be crushed by a moving

c) Remove the specimen from the upper grip.2. If the specimen did not break:a) Open the upper grip.88 | MTS Criterion™Series 40Running the Example Ten

b) Use the handset to move the crosshead to provide clearance for specimen removal.c) Remove the specimen from the lower grip.MTS Criterion™Series 40

PrefaceBefore You BeginSafety first!Before you use your MTS product or system, read and understand the safety information provided withyour system. Im

Prepare the Load Frame for the Next TestReturn the crosshead to the starting position by clicking the button shown below.90 | MTS Criterion™Series 40R

Reviewing, Analyzing, andReporting DataTopics:•Reviewing, Analyzing, and Reporting Data...

Reviewing, Analyzing, and Reporting DataReview Tab OverviewAfter a test run finishes, test results are automatically shown in the Review tab of the ma

2. Open the example test.a) From the TWX menu bar, select File > Open Test > MTS EM Example Tension (Simplified) andclick Open.MTS Criterion™Ser

b) Select the Review tab. The review screen appears populated with test runs. The four test runsshown are provided by MTS for training purposes.3. Com

Upon opening the Review tab, only the selected test run is graphed. Compare all test runs on the samegraph by selecting the Compare check box next to

5. Set up autotag.Another way to eliminate problem test runs is to set up autotag. Autotag uses rules to exclude erranttest runs from the statistical

1. Add a rule.Click the green + sign in the upper right corner of the Configure Autotag Rules window.2. Enter a variable.Click the Variables tab, and

Notice that Test Run 3 is autotagged. While autotagging can conveniently tag test runs withnumerical data, it will not tag test runs without numerical

b) Move the Yield Index column between the Modulus and Width columns.1. Select the Define tab, right click anywhere in the pane,l and select Set Varia