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MTS Insight™ Material Testing System10ConventionsPrefaceConventionsDocumentation ConventionsThe following paragraphs describe some of the conventions

ConventionsMTS Insight™ Material Testing System Preface11Hypertext links The electronic document has many hypertext links displayed in a blue font. Al

MTS Insight™ Material Testing System12ConventionsPreface

MTS Insight™ Material Testing System Introduction13IntroductionAbout This ManualPurpose This manual provides detailed information about the MTS Insigh

MTS Insight™ Material Testing System14DescriptionIntroductionDescriptionEvery MTS Insight material testing system is comprised of a load frame, electr

DescriptionMTS Insight™ Material Testing System Introduction15Frame controller The frame controller is responsible for the following:• Provides main d

MTS Insight™ Material Testing System16DescriptionIntroductionSoftware TestWorks 4 is a versatile software program offering you a host of features that

SpecificationsMTS Insight™ Material Testing System Introduction17SpecificationsThis section provides general specifications for the MTS Insight Materi

MTS Insight™ Material Testing System18SpecificationsIntroductionModel SpecificationsLow Capacity MTS MTS MTS MTS MTS MTS Insight Insight 1 Insight

SpecificationsMTS Insight™ Material Testing System Introduction19Mid-Capacity MTS Insight Model Column Configuration Force Capacity Vertic

Copyright information © 2006 - 2010 MTS Systems Corporation. All rights reserved.Trademark information MTS and TestWorks are registered trademarks of

MTS Insight™ Material Testing System20SpecificationsIntroductionHigh-CapacityMTS Insight 50 W MultiheadSpecifications MTS Insight 50 WideForce Capacit

SpecificationsMTS Insight™ Material Testing System Introduction21Crosshead Return Speed 500 mm/min. (20 in./min.)Vertical Test Space(crosshead travel)

MTS Insight™ Material Testing System22SpecificationsIntroductionDimensions450 mm(18 in)Standard 1140 mm(45 in)103 mm(4.1 in)134 mm(5.3 in)490 mm(19 in

SpecificationsMTS Insight™ Material Testing System Introduction23Crosshead DetailThe crosshead has a single hole drilled through for mounting loadcell

MTS Insight™ Material Testing System24SpecificationsIntroductionBaseplate DetailThe baseplate has various patterns of threaded holes for mounting fixt

SpecificationsMTS Insight™ Material Testing System Introduction2550 kN W Multihead

MTS Insight™ Material Testing System26SpecificationsIntroductionModel Baseplate Thicknessmm in.1 kN 19 0.72 kN 19 0.72 kN EL HS 25 1.05 kN 25 1.010 kN

Safety27SafetyGeneral Safety PracticesThis section provides information about safety issues that pertain to electromechanical systems in general. Thes

28SafetyYou should receive training on this system or a similar system to ensure a thorough knowledge of your equipment and the safety issues that are

Safety29Locate Lockout/tagoutpointsKnow where the lockout/tagout point is for all of the supply energies associated with your system. This includes th

MTS Insight™ Material Testing System Contents3ContentsTechnical Support 5How to Get Technical Support 5Before You Contact MTS 6If You Contact

30SafetyOn rare occasions, a fastener can fail even when it is correctly installed. Failure usually occurs during torquing, but it can occur several d

Safety31Safety Practices While the System Is in OperationWear appropriatepersonal protectionWear eye protection when you work with electromechanical t

32SafetyStay alert Avoid long periods of work without adequate rest. In addition, avoid long periods of repetitious, unvarying, or monotonous work bec

Safety33Read and understandmanualsProjectile hazardWEEE The Waste Electrical and Electronic Equipment (WEEE) symbol ( ) means that the controller and

34Safety

MTS Insight™ Material Testing System Installation35InstallationThis section provides guidelines for moving and installing your MTS Insight material te

MTS Insight™ Material Testing System36Moving Single-Column FramesInstallationMoving Single-Column FramesPallet jacks rated at or above the weight of t

Moving Single-Column FramesMTS Insight™ Material Testing System Installation37With one person holding onto the frame and one person operating the pall

MTS Insight™ Material Testing System38Moving Double-Column FramesInstallationMoving Double-Column FramesDouble-column MTS Insight load frames should o

Machine Location and VentilationMTS Insight™ Material Testing System Installation39Machine Location and VentilationTo ensure proper ventilation, locat

MTS Insight™ Material Testing System4ContentsController Connections 40Connecting the Main Power 40Transformer Requirements for MTS Insight 150,

MTS Insight™ Material Testing System40Controller ConnectionsInstallationController ConnectionsConnecting the Main Power1 kN through 50 kN MTS Insight

Controller ConnectionsMTS Insight™ Material Testing System Installation41Additional power for50 kN W MultiheadFor 50 kN W Multihead frame, the Nationa

MTS Insight™ Material Testing System42Controller ConnectionsInstallation100 kN through 300 kN Important Local electrical codes supersede any informati

Controller ConnectionsMTS Insight™ Material Testing System Installation43MTS Insight 100 Following shows connections to MTS Insight 100 load frames.MT

MTS Insight™ Material Testing System44Controller ConnectionsInstallationTransformer Requirements for MTS Insight 150, 200 and 300 MachinesImportant Re

Controller ConnectionsMTS Insight™ Material Testing System Installation45Machine specificrequirementsInsight 150 • Nominal output power 12 kVA.• Nomin

MTS Insight™ Material Testing System46Controller ConnectionsInstallationInstalling CablesExercise care when connecting cables. Ensure that you are usi

Controller ConnectionsMTS Insight™ Material Testing System Installation47J2 Handset This is intended to interface to the handset. Specifics for this c

MTS Insight™ Material Testing System48Controller ConnectionsInstallationJ3 Interlock This is intended to connect to a test area enclosure switch that

Controller ConnectionsMTS Insight™ Material Testing System Installation49J5 Digital I/O Digital I/O signals include three optically isolated inputs, t

MTS Insight™ Material Testing System Technical Support5Technical SupportHow to Get Technical SupportStart with yourmanualsThe manuals supplied by MTS

MTS Insight™ Material Testing System50Controller ConnectionsInstallationJ6 and J7MonitorTwo Monitor connectors are provided. There are several possibl

Controller ConnectionsMTS Insight™ Material Testing System Installation51Crosshead load cellconnectorA connector (D-15) for the load cell is provided

MTS Insight™ Material Testing System52Controller ConnectionsInstallation

MTS Insight™ Material Testing System Operation53OperationThis section describes the actions performed during normal, day-to-day operation of the MTS I

MTS Insight™ Material Testing System54Main Power Switch (I/O) and E-StopOperationMain Power Switch (I/O) and E-StopThe main power switch for the machi

Travel Limit Switches (Physical Limits)MTS Insight™ Material Testing System Operation55Travel Limit Switches (Physical Limits)The limit switches are l

MTS Insight™ Material Testing System56Travel Limit Switches (Physical Limits)OperationWhen a physical limit is reached there are three ways to get the

Crush Zone HazardsMTS Insight™ Material Testing System Operation57Crush Zone HazardsIt is important to stay clear of any potential crush zones when th

MTS Insight™ Material Testing System58Fixture MountingOperationFixture MountingMTS offers a wide variety of fixtures. Mounting these fixtures typicall

Load Cell MountingMTS Insight™ Material Testing System Operation59Load Cell MountingMounting load cells typically involves securing the load cell to t

MTS Insight™ Material Testing System6Technical SupportBefore You Contact MTSMTS can help you more efficiently if you have the following information av

MTS Insight™ Material Testing System60Load Cell MountingOperationCap screwWasherSleevePlate assemblyLoad cell30 kN, 50 kN, and 50 kN WorCap screwWashe

Load Cell MountingMTS Insight™ Material Testing System Operation61Cap screwWasherSleevePlate assemblyLoad cell100 kN through 300 kN(Configuration depe

MTS Insight™ Material Testing System62Load Cell MountingOperationLoad Cell Bolt Torque SpecificationsLoad Frame Size Bolt Thread Lube and Torque to: W

Handset ControlMTS Insight™ Material Testing System Operation63Handset ControlThe handset has an encoder and buttons to help you during specimen insta

MTS Insight™ Material Testing System64Handset ControlOperationHandset functions The handset is intended to be used in a system for specimen loading or

MTS Insight™ Material Testing System Maintenance65MaintenanceRoutine Maintenance Overview Checklist 66General cleaning 67Monthly maintenance

MTS Insight™ Material Testing System66Routine Maintenance Overview ChecklistMaintenanceRoutine Maintenance Overview ChecklistRecommended service to be

Routine Maintenance Overview ChecklistMTS Insight™ Material Testing System Maintenance67There are no customer serviceable components on the MTS Insigh

MTS Insight™ Material Testing System68Routine Maintenance Overview ChecklistMaintenance

Additional Digital I/O InformationMTS Insight™ Material Testing System Appendix69AppendixAdditional Digital I/O InformationThe digital inputs have an

MTS Insight™ Material Testing System Technical Support7Know relevantsoftware informationFor software application problems, have the following informat

MTS Insight™ Material Testing System70Additional Digital I/O InformationAppendixA typical example might be connecting an external switch.Insight Contr

Model 505.07/.11 SilentFlo™ HPU Electromechanical Load Unit Maintenance and71Electromechanical Load Unit Maintenance and Service LogsContents 8 Hours/

Model 505.07/.11 SilentFlo™ HPU728 Hours/DailyElectromechanical Load Unit Maintenance and 8 Hours/Daily8 Hours/Daily Service Interval RecommendationSh

40 Hours/WeeklyModel 505.07/.11 SilentFlo™ HPU Electromechanical Load Unit Maintenance and7340 Hours/Weekly40 Hours/Weekly Service Interval Recommenda

Model 505.07/.11 SilentFlo™ HPU742000 HoursElectromechanical Load Unit Maintenance and 2000 Hours2000 Hours/Annual Service Interval RecommendationPC M

2000 HoursModel 505.07/.11 SilentFlo™ HPU Electromechanical Load Unit Maintenance and752000 Hours2000 Hours/Annual Service Interval RecommendationSyst

Model 505.07/.11 SilentFlo™ HPU762000 HoursElectromechanical Load Unit Maintenance and 2000 Hours2000 Hours/Annual Service Interval RecommendationLubr

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255 (within the U.S. or Canada)Phone: 95

MTS Insight™ Material Testing System8Technical SupportWrite down relevantinformationIn case Technical Support must call you:• Verify the notification

MTS Insight™ Material Testing System Preface9PrefaceBefore You BeginSafety first! Before you use your MTS product or system, read and understand the S